Production Process
From raw materials to the finished product, discover how we combine advanced technology, rigorous quality control, and expert craftsmanship to bring you world-class standards at every stage of production.
1. Raw Material Selection:
We use only selected, high-quality coconut shells that are clean and fully matured. All materials are carefully inspected to ensure high fixed carbon, low ash, and consistent performance.We select mature, high-density coconut shells from trusted sources for consistent performance and long burn time.
2. Carbonization (Shell to Charcoal):
The shells are burned in controlled, low-oxygen kilns to produce charcoal. This process is carefully monitored to achieve the right balance of fixed carbon (≈80%) and ash content (≤2%).
3. Crushing & Sieving:
The charcoal is crushed into powder and sieved into a fine, uniform particle size. This ensures consistency in mixing and results in dense, evenly burning briquettes.
4. Mixing with Natural Binder:
The charcoal powder is blended with a food-grade natural binder (commonly tapioca starch) and water. No chemicals are added, ensuring the product is safe, odorless, and tasteless when used for shisha.
5. Briquetting / Molding:
The mixture is pressed under high pressure into cubic shapes (e.g., 25×25×25 mm, 26×26×26 mm, or custom sizes). The high density allows for longer burn time and consistent heat release.
6. Drying & Curing:
The freshly pressed briquettes are dried in ovens or under controlled conditions until moisture levels drop below 5%. Proper drying prevents cracking and ensures durability during transport.
7. Quality Control & Lab Testing:
Each batch is tested for ash content, moisture, volatile matter, fixed carbon, calorific value, and burning duration. Briquettes must pass the standards.
8. Packaging Process:
Briquettes are sealed in inner plastic bags to protect against moisture, then placed in branded or OEM master boxes. Packaging options can be customized for shisha brands worldwide.
9. Storage & Export:
Finished products are stored in a clean, dry warehouse before being shipped via international ports in Jakarta, Semarang, or Surabaya. Export documents and Certificates of Analysis (COA) are provided for transparency.
MOQ & Payment Terms
At Javaku, we keep our business terms simple and transparent to build long-term trust with our partners. We apply a minimum order quantity (MOQ) of one container (20 ft or 40 ft), and we accept payments only through T/T (Telegraphic Transfer). These terms ensure smooth processing, secure transactions, and reliable export handling for our global buyers.
| MOQ: | 20″ Container (18 Tons) / 40″ Container (26 Tons) |
| Payment Method: | T/T (Telegraph Transfer) |
| Payment Structure: | 50% Advance Payment, 50% Balance Before Shipment (Can Be Discussed) |
| Shipment Terms: | Freight On Board (FOB) |
| Currency: | $USD |
| Lead Time: | Approx. 4–6 Weeks After Confirmation & Down Payment |
Packaging Info
Flexible Packaging to Suit Your Business Needs
Bulk Packaging:
Best suited for wholesale buyers and large distributors, this packaging includes inner plastic and master box only. It reduces costs while still maintaining protection and efficient handling during export.
Bulk Loose Packaging:
Ideal for high-volume and cost-sensitive shipments, this option uses only inner plastic (10 kg) packed directly into the master box without inner boxes. It maximizes container space and efficiency, making it the most economical choice.
Full Packaging:
Designed for retail and private label brands, this option includes inner plastic, inner box, and master box. It ensures your brand stands out on the market while keeping products safe and ready for direct distribution to customers.
Woven Bag Packaging:
Designed for bulk buyers of sawdust and natural wood charcoal, this option uses strong woven polypropylene bags that provide excellent protection during export. It offers high durability, efficient loading, and reliable moisture resistance, ensuring the product remains secure and ready for large-scale distribution.